Solution to Blade Attrition　 Introduction to the Materials for Lathe Blade 　 Steady Blade Material List
Yielding Water Toolbar/Non-key Slot Toolbar/List for the Tolerance
Range in the Hole Basis System and Shaft-based System

Solution to Blade Attrition

New Product Publication
Products    Features
產品規格
01 Inserts ．Very low wear due to high abrasion resistance.
．Very low tendency towards adhesion due to AICr-base.
產品規格
02 Cutting Tools ．Uses the anti-knocking tool steel material quality.
．After whole pre-hard, finishes again, avoids two processing having the strain.
產品規格
03 Angle Head ．The angular position of spindle is 90° and process vertically.
．Spindle chuck could rotate in 360 degree.
產品規格
04 VDI ．VDI
  產品規格
05 High Precision Modular
     Boring Systems 		．MBH Finish Boring Head is suitable for fine boring with workingrange from
   ø16~ ø200mm on diameter.
產品規格
06 Auxiliary ．Self Centring Precision Vise is suitable for 4 and 5 Axis.
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Cause Countermeasure Attrition State

1.Intermittent heating on the cutting angle
2.Over-speeding of cutting
3.Over-volume of metal cutting

1.Heat-resistant materials that contain much TaC should be used.
2.Front relief angle blade should be used.
3.Increase the semi-diameter of the knife angle.
4.Slow down the feeding speed and cutting depth.
5.Avoid using coolants

 Thermal Crackimg
 
1.Material for the cutting cutter is too fragile.
2.Material used for the cutter is too hard. 		1.Use the materials with higher level of cobalt and tenacity.
2.Use negative relief angle blade.
3.Increase the semi-diameter of the knife angle.
4.Use larger knife edge (Lamd)
5.Increase the cutting speed. 		Chipping
1.Material foe the cutting cutter is too soft.
2.Processing speed is to fast. 		1.Use harder and more wearing-proof material for the blade.
2.Slow down the speed.
3.Increase the feeding.
4.Use some coolants. 		Excessive Flank Wear
Scrape usually occurs to the direction of cutting depth. Case hardening, rusty surface and wearing usually occur to the work piece 1.Increase the blade feeding angle.
2.Use the knife angle with larger semi-diameter.
3.Slow down the speed or feeding.
4.Change the cutting depth.		 Notching
 
The cutting speed is too low for the particular processing material.

1.Increase the cutting speed.
2.Use low-friction materials like the plating material of TiAIN
3.Use the coolants with high lubricant performance.

 Built-Up-Edge
The cutting speed is too high or the feeding volume is too much. 1.Slow down the cutting speed.
2.Reduce the feeding.
3.Use harder materials for the cutter
4.Use high heat-resistant materials for the cutter.		 Deformation
The scraps are welded in the knife angle due to too high temperature. 1.Use harder materials for the blade.
2.Slow down the cutting speed.
3.Decrease the feeding.		 Crater Wear
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Introduction to the Materials for Lathe Blade

1. NL-20 : Grey Cast Iron (High-speed) 6. H-21 : High-temperature Alloy/Cast Iron
2. NL-25 : Alloy Steel/Cast Iron 7. S3X7 : Stainless Steel/Alloy Steel
3. NL-30 : Stainless Steel/Alloy Steel 8. SD3 : Cast Iron Alloy Steel (High-speed Precise Cutting)
4. NL-92 : Stainless Steel (Make-and-break cutting) 9. SFZ : High-temperature Alloy (Titanium Alloy, Nickel Alloy)
5. MP-37 : Alloy Steel, Tensile Iron Casting 10. GH1 : Aluminum Alloy
　 　
GRADES With Plating Without plating Particulate plating Without plating for particulate Diamond plating metal-ceramic ceramic silicon-nitride
CODE
C　ISO 		NL20 NL25 NL30 NL92 MP37 S3X7 H21 SFZ GH1 TDC21+ SD3 SD5 CS5 CSN6

Cutting purpose

 Grey Cast Iron (High-speed) Alloy Steel/Cast Iron Stainless Steel/Alloy Steel Stainless Steel (Make-and-break cutting) Alloy Steel, Tensile Iron Casting Stainless Steel/Alloy Steel High-temperature Alloy/Cast Iron High-temperature Alloy (Titanium Alloy, Nickel Alloy) Aluminum Alloy 　 Cast Iron Alloy Steel (High-speed Precise Cutting) 　 　 　
C8 P01 　 　 　 　 　 　 　 　 　 　 SD3 　 CS5 　
　 　 　 　 　 　 　 　 　 　 　 　
　 P05 　 NL25 　 　 MP37 　 　 　 　 　 　 　
　 　 　 　 　 　 　 　 　 　
　 P10 　 　 　 　 　 　 　 　 　 　 　
　 NL30 　 　 　 　 　 　 　 SD5 　 　
C7 P15 　 　 　 　 　 　 　 　 　 　
　 　 　 　 　 　 　 　 　 　
　 P20 NL20 　 　 　 　 　 　 　 　 　
　 S3X7 　 　 　 　 　 　 　
　 P25 　 　 　 　 　 　 　 　 　
NL92 　 　 　 　 　 　 　 　
C6 P30 　 　 　 　 　 　 　 　 　 　
　 　 　 　 　 　 　 　 　 　 　
　 P35 　 　 　 　 　 SFZ 　 　 　 　 　 　
　 　 　 　 　 　 　 　 　 　 　
C5 P40 　 　 　 　 　 　 　 　 　 　 　 　 　
　 　 　 　 　 　 　 　 　 　 　 　 　
P50 　 　 　 　 　 　 　 　 　 　 　 　 　 　
　 　 　 　 　 　 　 　 　 　 　 　 　 　
　 M05 　 　 　 　 　 　 　 　 　 　 SD3 　 　 　
　 　 　 　 　 　 　 　 　 　 　 　 　
M10 　 NL25 　 　 MP37 　 　 　 CH1 　 　 　 　
　 　 　 　 　 　 　 　 　 　
M15 　 NL30 　 　 　 SFZ 　 　 　 　
　 　 　 　 　 　 SD5 　 　
M20 　 　 S3X7 　 　 　 　 　 　
　 NL92 　 　 　 　 　 　
M30 　 　 　 　 　 　 　 　 　
　 　 　 　 　 　 　 　 　 　
M40 　 　 　 　 　 　 　 　 　 　 　 　 　
　 　 　 　 　 　 　 　 　 　 　 　 　
C4 K01 　 　 　 　 　 　 　 　 　 TDC21+ SD3 　 CS5 　
　 　 　 　 　 　 　 　 　 　 　
　 K05 　 NL25 　 　 MP37 　 　 　 CH1 　 　
　 　 　 　 　 　 　 　
C3 K10 　 NL30 　 　 H21 SFZ 　 　 　
　 　 　 　 SD5 　 CSN6
　 K15 NL20 　 　 　 　 　
　 　 　 　 　
C2 K20 　 　 　 　 　 　
　 　 　 　 　 　
　 K25 　 　 　 　 　 　 　 　 　 　
　 NL92 　 　 　 　 　 　 　 　
C1 K30 　 　 　 　 　 　 　 　 　 　
　 　 　 　 　 　 　 　 　 　
　 K40 　 　 　 　 　 　 　 　 　 　 　 　 　
　 　 　 　 　 　 　 　 　 　 　 　 　
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Steady Blade Material List

Selecting the cutting material that meets your processing qualifications is the only step towards success.

Material and surface Cover
Gold Titanium ISO Aluminum Titanium ISO Ultra-particulate ISO
WTE 10 　 WTL 10 　 WMG 05
15 15 10
20 20 15
25 25 　
30 30 　
35 35 　
40 40 　
Metal Ceramic
ISO Non-platingP ISO Non-platingK ISO
WCM 05 WSP 10 WSK 05
10 15 10
15 20 15
　 25 20
　 30 　

Material and surface Cover
Gold Titanium ISO Aluminum Titanium ISO Ultra-particulate ISO
PTE 10 　 PTL 10 　 PMG 05
15 15 10
20 20 15
25 25 　
30 30 　
35 35 　
40 40 　
Metal Ceramic ISO Non-platingP ISO Non-platingK ISO
PCM 05 PSP 10 PSK 05
10 15 10
15 20 15
　 25 20
　 30 　

Material and surface Cover
Gold Titanium ISO Aluminum Titanium ISO Ultra-particulate ISO
OTE 10 　 OTL 10 　 OMG 05
15 15 10
20 20 15
25 25 　
30 30 　
35 35 　
40 40 　
Metal Ceramic ISO Non-platingP ISO Non-platingK ISO
OCM 05 OSP 10 OSK 05
10 15 10
15 20 15
　 25 20
　 30 　

Material and surface Cover
Non-platingP ISO 　 Non-platingK ISO
TSP 10 TSK 05
15 10
20 15
25 20
30 　

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STEADY BORING INSERTS CUTTING DATA

Cutting Materials

Grade

WTA15

WTE25

WTL10

WSK10

WCM15

P

Low Alloy Steel

 

100~280

 

 

100~300

High Alloy Steel

95~240

100~250

M

Ferrite/Martensite

 

75~140

90~120

80~120

Austenite

70~170

50~70

80~140

K

Grey Cast Iron

120~200

 

65~80

80~160

Graphite Cast Iron

80~150

55~70

80~140

N

Aluminum

 

 

 

Aluminum & Alloy

Feeding capacity

Mm/rev

Process Ievel

Chip breaker

Mm/rev

Rough cutting

HR

0.12~0.25

 

 

 

 

Medium cutting

HM

0.1~0.2

0.12~0.25

0.08~0.12

 

 

Fine cutting

HF

 

0.1~0.2

0.06~0.1

 

 

Non-lron materials

LH

 

0.06~0.08

 

 

Finely process

L

  

 

0.04~0.12

Cutting

capacity

mm

TBGH 060102

 

 

 

0.2~0.3

 

0.2~0.3

TBGH 060104

 

0.3~0.5

0.3~0.5

TPGH 090202

 

0.2~0.3

0.2~0.3

TPGH 090204

 

0.3~0.5

0.3~0.5

TPGH 110302

 

0.2~0.3

0.2~0.3

TPGH 110304

 

0.3~0.5

0.3~0.5

CCGX 060202

 

 

1.0~2.0

 

CCGX 060204

 

1.0~3.0

CCGX 09T304

 

2.0~3.0

CCGX 09T304

 

2.0~4.0

CCGX 120404

 

2.0~4.0

CCGX 120408

 

2.0~5.0

CCMT 060204

 

1.0~2.0

1.0~2.0

1.0~2.0

 

CCMT 060208

 

1.0~2.5

1.0~2.5

 

CCMT 09T304

 

2.0~3.0

2.0~3.0

2.0~3.0

CCMT 09T308

 

2.0~3.5

2.0~3.5

 

CCMT 120404

 

2.0~4.0

2.0~4.0

CCMT 120408

 

2.0~5.0

2.0~5.0

TCMT 110202

 

1.0~3.0

1.0~3.0

TCMT 110204

 

1.0~3.5

1.0~3.5

TCMT 16T304

 

2.0~4.0

2.0~4.0

TCMT 16T304

 

2.0~4.5

2.0~4.5

TCMT 220408

 

3.0~6.0

3.0~6.0

TCMT 220412

 

3.0~8.0

3.0~8.0
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